Hydro abrasive jets ppt machining manmade materials. A highspeed high pressurize water jet is available at the nozzle exit. In abrasivejet machining ajm material is removed by the impact of a high velocity stream of gases and abrasive mixture focused on to the workpiece. Abrasive waterjet machining the cutter is commonly connected to a highpressure water pump, where the water is then ejected from the nozzle, cutting through the material by spraying it with the jet. Jan 07, 2012 presentation of abrasive jet machining 1. After laser cutting after waterjet cutting waterjets vs. Water jet machining wjm is a mechanical energy based nontraditional machining process used to cut and machine soft and nonmetallic materials it involves the use of high velocity water jet to smoothly cut a soft workpiece. A free powerpoint ppt presentation displayed as a flash slide show on id. The impact of single solid particles is the basic event in the material removal by abrasive water jets. Common examples include grinding, honing, and polishing. Ultrasonic machining, water jet cutting wjc, abrasive water.
Find powerpoint presentations and slides using the power of, find free presentations research about ajm ppt. Ppt abrasive waterjet cutting powerpoint presentation. High velocity jet is aimed at a surface under controller condition. Almost any type of material ranging from hard brittle materials such as ceramics, metals and glass. Learn about waterjets abrasive water jet cutting machine. Ajm has smaller diameter abrasives and a more finely controlled delivery system. Ppt water jet machining powerpoint presentation, free download. It is the material removal process where the material is removed by high velocity stream of airgas or water and abrasive mixture.
Abrasive water jet machining awjm is non traditional or nonconventional machining process. Abrasive water jet machining wjm mohit ostwal assistant professor department of mechanical engineering jodhpur institute of engineering and technology, coed, jodhpur 2122016 mohitostwal,asst. Pdf on jan 1, 1998, andreas momber and others published principles of abrasive. Introduction and abrasive jet machining notes, mechanical engineeirng, semester notes edurev notes for is made by best teachers who have written some of the best books of. Because the abrasive is added at the nozzle, through the mixing tube, it is simple to switch between water only and abrasive waterjet cutting. The purity in the water stream prevents damage to finished components even during detailed machining. Ppt abrasive machining and finishing powerpoint presentation free to view id. Prices for abrasive varies from 15 cents per pound to 40 cents per pound, depending on the quality of the abrasive, and where you buy it. Abrasive jet machining free download as powerpoint presentation.
According to nature of energy employed in machining, nontraditional machining processes are further classified into the following groups. Abrasive jet machining slides the best slides in least cost. The term abrasive jet refers specifically to the use of a mixture of water and abrasive to cut hard materials such as metal or granite, while the terms pure waterjet and water. Nontraditional processes ntp nontraditional cutting. Fine abrasive water jet machining of piezoelectric ceramics. The 8th pacific rim international conference on water jet technology oct. Hydro abrasive jets ppt free download as powerpoint presentation. Omax intellimax software goes beyond fast cutting with our powerful custom reporting tools. Ajm is mainly used to machine hard raw material, produce complex shape. Difference between grinding and milling the abrasive grains in the wheel are much smaller and more numerous than the teeth on a milling cutter.
In awjm, the material is removed by erosion process by the action of highspeed water jet mixed with abrasive particles. Principle, working, equipments, application, advantages and disadvantages. Maintenance on the abrasive jet nozzle is simpler than that of a laser, though probably just as frequent. Abrasive water jet machiningwjm mohit ostwal assistant professor jodhpur institute of. Abrasive water jet machining is a recent nontraditional machining process, and widely used in many industrial applications. Abrasive machining is a machining process where material is removed from a workpiece using a multitude of small abrasive particles. A water jet is used to accelerate the abrasive grains and.
Magnetic abrasive finishingmaf seminar reportpdf ppt download. Abrasive water jet awj cutting is a green machining and processing technology that has found extensive applications for a long time because of its being cold, damage free and sensitive cutting. High velocity impact of an abrasive particle causes a tiny brittle fracture on the work surface and the flowing gases carries away the dislodged small workpiece particle. In this study he focused on the process of water jet cutting and commented that the abrasive water jet technique is normally used to cut hard materials like titanium, ceramics, kevlar fiber composites and the advantage of. The omax intellimax premium software suite features the broadest file support in abrasive waterjet software. As the thin stream of water leaves the nozzle, abrasive is added to the stream and mixed. Water jet cutting at davidson fabricating307 download. Abrasive jet machine introduction abrasive jet machining ajm is a nontraditional machining process that can machine material without generating heat and shock abrasive jet machining ajm is commonly used for cutting, cleaning, drilling and etching operation. Nozzle converts some pressure energy of water into kinetic energy. Cutting tests were conducted on such materials as aluminum, glass, titanium and graphite composites abrasive water jet cutting is among the most efficient methods of energy utilization for high. Fast extreme water jet cutter machine working, modern. Pdf principles of abrasive water jet machining researchgate. Abrasive water jet machining developed in 1974 to clean metal prior to surface treatment of the metal. Types of abrasive machining processes grinding honing lapping superfinishing polishing buffing abrasive water jet machining ultrasonic machining.
Waterjet cutting seminar report, ppt, pdf for mechanical. Productsservices for abrasive jet machining pdf abrasive jet and waterjet cutting machines 100 companies abrasive jet and waterjet cutting machines are used to cut sheet materials or remove materials from a surface by generating a focused stream of fluid mixed with abrasive particles. Abrasive jet machining ajm, also known as microabrasive blasting, is a mechanical energy based unconventional machining process used to remove unwanted material from a given workpiece. With the abrasive jet nozzle, an opening in the side of the nozzle allows for the introduction of the abrasive to the highpressure water stream. The beam of water accelerates abrasive particles to speeds fast enough to cut through much harder materials. Download this books into available format 2019 update. What is abrasive jet machining what is abrasive jet machining. Pdf fine abrasive water jet machining of piezoelectric.
In this process chips are not formed like conventional machining processes e. Multiobjective optimization of abrasive waterjet machining process parameters using particle swarm technique. Abrasive waterjet machining awjm is a new machining process, the advantages of which include low cutting temperatures, no heat damage to the material being cut, minimal dust, and low cutting forces. Abrasive water jet cutting is an extended version of water jet cutting. Abrasive water jet cutting of material involves the effect of a high pressure velocity jet of water with induced abrasive particle on to materials to be cut. Seminar on abrasive waterjet machining nonpollution machining machining of eccentric sheave on cnc complete project report ebook free download doc. In previous investigations, it has been found that three. Ppt abrasive water jet machining powerpoint presentation. With the custom reporting tools, that fast part cutting time is translated into a total cost per part estimation and then formatted into a usercustomized form for the client.
The cutter is commonly connected to a highpressure water pump, where the water is then ejected from the nozzle, cutting through the material by spraying it with the jet. Jan 28, 20 7th sem design and fabrication project by vardini, prithivi raj, subhakhar and sudharsan under the guidance of dr. Since the process is non thermal, nonchemical and nonelectrical it creates no. The material is placed on a grid above the water tank, which serves the purpose of disbursing and capturing the energy of the. Abrasive jet machining ajm, also known as micro abrasive blasting, is a mechanical energy based unconventional machining process used to remove unwanted material from a given workpiece the process makes use of an abrasive jet with high velocity, to remove material and provide smooth surface finish to hard metallic workpieces. Thus there is no thermal distortion or hardening of the material. Common uses include cutting heatsensitive, brittle, thin, or. Abrasive water jet machining is a nontraditional process of removal of material by impact erosion of high pressure, high velocity of water and entrained high velocity of grit abrasives on a. Apr 06, 2016 in abrasivejet machining ajm material is removed by the impact of a high velocity stream of gases and abrasive mixture focused on to the workpiece. Now, this highpressure water enters into the nozzle.
Principle of water jet machinethis process works on the basic principle of water erosion. The water passes through flow regulator valve which regulates the flow. Ppt abrasive waterjet machining powerpoint presentation free to download id. Jun 16, 2016 the capabilities of pure and abrasive waterjets. Waterjet technology is a cold cutting process which cuts by using supersonic water, or water and abrasive, to erode material. Supported file formats abrasive water jet cutting machine. Water jet machining abrasive water jet machning slideshare.
A water jet cutter, also known as a water jet or waterjet, is an industrial tool capable of cutting a wide variety of materials using a very highpressure jet of water, or a mixture of water and an abrasive substance. Water jet cutting a technology on the rise october 2010 page 5 fig. Abrasive jet machining pptpdfseminar faadooengineers. Kuppan introduction in abrasive jet machining ajm a focused stream of abrasive grains of al2o3 or sic carried by highpressure gas or air at a high velocity is made to impinge on the work surface. Abrasivejet machining ajm modern machining process. Abrasive jet nozzle there is a difference between a pure water jet nozzle and an abrasive jet nozzle.
Abrasive water jet abrasive water jet cutting technology uses a jet of high pressure and velocity water and abrasive slurry to cut the target material by means of erosion. The highspeed water jet transfers the kinetic energy to the abrasive. Because pure waterjet cutting uses only water, its more suitable for delicate materials, such as felts and foams. Precision abrasive jet machines can obtain about the same or higher tolerances than lasers especially as thickness increases. Seminar on abrasive waterjet machiningnonpollution machining machining of eccentric sheave on cnc complete project report ebook free download doc. The flow rate does not vary depending on what you are making unless you turn abrasive flow off and use water only cutting. This water jet sends to strike at the work surface. Fast extreme water jet cutter machine working, modern technology waterjet cutting. Abrasive waterjet machining powerpoint ppt presentation. Magnetic abrasive finishingmaf seminar reportpdfppt download. Process principle an abrasive jet starts out the same as a pure water jet. Waterjet machine can use by artist or those institute who teach art work. The process makes use of an abrasive jet with high velocity, to remove material and provide smooth surface finish to hard metallic workpieces.
A water jet is used to accelerate the abrasive grains and to assist the material removal process. The waterjet cutting machine system consists of three. In this process, a highspeed wellconcentrated water jet is used to cut the metal. The gas is then passed through an air dryer to remove any residual water vapour. In these processes, the mechanical energy of water and abrasive phases are used to achieve material removal or machining. Also explore the seminar topics paper on waterjet cutting with abstract or synopsis, documentation on advantages and disadvantages, base paper presentation slides for ieee final year mechanical engineering me or production automobile students for the year 2019 2020. Abrasive jet machining ajm, also known as abrasive microblasting, pencil blasting and micro abrasive blasting, is an abrasive blasting machining process that uses abrasives propelled by a high velocity gas to erode material from the workpiece. From standard 2d dxf files to advanced 3d shapes, intellimax can import from all major cadcam and artistic drawing programs, allowing you to use your existing workflow. Introduction abrasive water jet awj cutting is a nonconventional machining process in which, abrasive grains,entrained in a high speed water jet,collide with the work piece and erode it.
In abrasive jet machining, a focused stream of abrasive particles, carried by high pressure air or gas is made to impinge on the work surface through a nozzle and the work material is made to impinge on the work surface through a nozzle and work material is removed by erosion by high velocity abrasive particles. Ppt abrasive waterjet machining powerpoint presentation. Abrasives gas propulsion system supplies clean and dry air. Seminar abrasive jet machining full report download. To cut a wider range of material, a granular abrasive typically garnet is added to the high pressure waterjet stream, increasing the cutting power.
Recent development free download as powerpoint presentation. It is similar to abrasive jet machining ajm in water jet machining, high velocity water jet is allowed to strike a given workpiece. Abrasive waterjets are often used to cut metals, like steel and aluminum. The stateofart of precision abrasive waterjet cutting. Unlike machining or grinding, water jet cutting does not produce any dust or. Abrasive processes are usually expensive, but capable of tighter tolerances and better surface finish than other machining processes.
Whether its a large sign for a restaurant, decorative tiles, or intricate design work, the water jet can create it in a wide variety of materials. It uses the kinetic energy of water particle to erode metal at the contact surface. Abrasive jet machining ajm is a nontraditional machining process that can machine material without generating heat and. An abrasive is small, hard particle having sharp edges and an irregular shape. View and download powerpoint presentations on ajm ppt.
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